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Handbook of research on design and management of lean production systems
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ISBN: 9781466650398 9781466650411 Year: 2014 Publisher: Hershey PA : Business Science Reference, an imprint of IGI Global,

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"This book explores the recent advancements in the areas of lean production, management, and the system and layout design for manufacturing environments, capturing the building blocks of lean transformation on a shop floor level"--


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Lean - let's get it right! : how to build a culture of continuous improvement
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ISBN: 100300055X 100300055X 1000025349 Year: 2020 Publisher: New York, New York ; Abingdon, Oxon : Routledge,

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Organizational change through lean methodologies : a guide for successful implementation
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ISBN: 1003043321 100020992X 1003043321 1000209865 Year: 2021 Publisher: New York : Routledge/Productivity Press,

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Lean is a type of organizational change brought about through improvement methods based on cost reduction mechanism. The assumption is that by reducing costs, the organizations can work better and more efficiently. All changes in lean-based organizations are directed at reducing these costs by identifying and eliminating waste. The thinking is that cost reduction will increase efficiency since, basically, it removes process inefficiencies and decreases cycle time. Why are targets directed at cost reduction? Because costs are a crucial factor for sustainable business organization. Lean thinking cuts the value of scale production by looking at the existing waste in a process. Production remains the same, but the costs of goods production are reduced due to the elimination of waste in the process. As a result, companies do not have to increase their production if it is not required, giving companies an increase in average profits due to lean and the elimination of identified waste. The focus on cost reduction can be included in the overall lean concept since cost wasting is only a part of the existing waste. In other words, other waste can be converted into costs or perceived as a value. This book starts the mental process of organization change through lean thinking. It provides the background and history of lean, and then gets into how the lean process works. The author also discusses why an organization should implement lean as a method to increase quality and engage workers in the process, thereby increasing efficiency and, ultimately, profitability. Through case studies and examples from Indonesia, the author describes how to create a value stream to identify waste and discusses the concept of a pull system and its impact on the process.


Book
Design for manufacturability : how to use concurrent engineering to rapidly develop low-cost, high-quality products for lean production
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ISBN: 0429285981 1000764788 Year: 2020 Publisher: New York, New York ; Abingdon, England : Routledge,

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"This book shows how to use concurrent engineering teams to design products for all aspects of manufacturing with the lowest cost, the highest quality, and the quickest time to stable production. Extending the concepts of design for manufacturability to an advanced product development model, the book explains how to simultaneously make major improvements in all these product development goals, while enabling effective implementation of Lean Production and quality programs. Illustrating how to make the most of lessons learned from previous projects, the book proposes numerous improvements to current product development practices, education, and management. It outlines effective procedures to standardize parts and materials, save time and money with off-the-shelf parts, and implement a standardization program. It also spells out how to work with the purchasing department early on to select parts and materials that maximize quality and availability while minimizing part lead-times and ensuring desired functionality. This updated second edition includes completely new sections on: Scalability -- shows how to design products to easily scale up production to any need expansion quickly. This is essential for hot products to capture their full market potential (e.g., for instance for solar power to be able to rapidly replace greenhouse-gas generating power sources world-wide when the need is realized. Manufacturable Research -- a unique section that, for the first time, shows research labs many "low-hanging-fruit" techniques that can easily be done in research efforts to ensure research results will be result in manufacturable and scalable products. Commercialization -- another unique methodology to show how to preserve the "crown jewels" of un-manufacturable research or patents and redesign the rest for manufacturability. How to design half-cost products"--


Book
Grundlagen Lean Management : Einführung in Geschichte, Begriffe, Systeme, Techniken sowie Gestaltungs- und Implementierungsansätze eines modernen Managementparadigmas
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ISBN: 3486779044 Year: 2013 Publisher: Berlin ; Boston : Oldenbourg Wissenschaftsverlag,

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Lean Management gilt seit mehr als zwanzig Jahren als Leitparadigma der Managementlehre. Die Zahl der Veröffentlichungen ist fast unübersehbar geworden. Die meisten davon sind auf engem praktischem Niveau gehalten. Nach intensiver Beschäftigung mit dem Ansatz legt Hans-Dieter Zollondz ein Standardwerk vor, das an den Prozessen und Faktoren ansetzt, die die moderne Wirtschaft verändern. Dazu gehört es, sich an der Bedeutung von Zeit, Raum, Qualität, Wertschöpfung, Arbeit, Kosten, Verschwendung, Humansystem und Kultur zu orientieren. Ausgangspunkt ist die Überzeugung, dass sich ein rechtes Verständnis ohne die Entstehungsbedingungen in Japan nicht einstellen kann. Dies wird an illustrierten Monografien über die handelnden Akteure der Toyoda-Familie und den nahestehenden Führungskräften verdeutlicht. Vor diesem Hintergrund eröffnet das Werk einen neuen Blick auf das Lean Management, einen Blick, der deutlich werden lässt, warum wir das japanische Management mit seinen "unsichtbaren Denk- und Handlungsroutinen im Management" (Rother) eigentlich immer noch nicht richtig verstanden haben. Im Zentrum der Darstellung steht das System des Lean Managements in seiner Entwicklung, Abgrenzung und Aktualität. Bereits im Toyota Produktionssystem - wie es Ohno beschrieben hat - waren die Elemente für ein umfassendes Managementsystem, dem Toyota Managementsystem, vorgezeichnet. Im Buch wird dieser Nachweis geführt. Daran anknüpfend werden die auf den Schlüsselprinzipien des Lean Thinking-Ansatzes bezogenen Elemente integriert und die Ansätze von Cho und Shingo in den Bezugsrahmen aufgenommen. Abgrenzungskriterien werden insbesondere zu Lean Six Sigma, dem Constraint Management und dem Methods-Time-Measurement-Konzept entwickelt. Es schließen sich Kapitel über die Lean Management-Techniken, die Umsetzung in die betriebliche Praxis und das Netzwerk der Lean Management Community an. Den Abschluss bildet eine Bestandsaufnahme und Schlussbetrachtung mit der Frage "Was können wir erhoffen?" Jedes Kapitel enthält zu Beginn Leitfragen und gezielte Literaturhinweise für den Einsteiger. Ein instruktiver Anhang mit Impulstexten für die Lehre und ausführliche Register lassen den Band schließen.


Book
Assess and analyze : discovering the waste consuming your profits
Authors: --- ---
ISBN: 1003185789 1000776514 1003185789 Year: 2023 Publisher: New York, New York ; London : Routledge, Taylor & Francis Group,

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Lean is about building and improving stable and predictable systems and processes to deliver to customers high-quality products/services on time by engaging everyone in the organization. Combined with this, organizations need to create an environment of respect for people and continuous learning. It's all about people. People create the product or service, drive innovation, and create systems and processes, and with leadership buy-in and accountability to ensure sustainment with this philosophy, employees will be committed to the organization as they learn and grow personally and professionally. Lean is a term that describes a way of thinking about and managing companies as an enterprise. Becoming Lean requires the following: the continual pursuit to identify and eliminate waste; the establishment of efficient flow of both information and process; and an unwavering top-level commitment. The concept of continuous improvement applies to any process in any industry. Based on the contents of The Lean Practitioner's Field Book, the purpose of this series is to show, in detail, how any process can be improved by utilizing a combination of tasks and people tools and introduces the BASICS Lean® concept. The books are designed for all levels of Lean practitioners and introduce proven tools for analysis and implementation that go beyond the traditional point kaizen event. Each book can be used as a stand-alone volume or used in combination with other titles based on specific needs. Each book is chock-full of case studies and stories from the authors' own experiences in training organizations who have started or are continuing their Lean journey of continuous improvement. Contents include valuable lessons learned and each chapter concludes with questions pertaining to the focus of the chapter. Numerous photographs enrich and illustrate specific tools used in Lean methodology. Assess and Analyze: Discovering the Waste Consuming Your Profits explores the tools used to assess and analyze the process. It starts off with Learning to See waste and follows with the three analysis tools: mapping the product flow, documenting the full work of the operator, and implementing SMED or changeover reduction and closes with exploring Lean and change management.


Book
An Introduction to Lean Construction : Applying Lean to Construction Organizations and Processes
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ISBN: 9780979333132 097933313X Year: 2012 Publisher: Fort Wayne, IN WCM Associates LLC

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Book
Implementing Lean : converting waste to profit
Authors: --- ---
ISBN: 1003185800 1003185800 1000779610 Year: 2023 Publisher: New York, New York ; Abingdon, Oxon : Routledge,

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Lean is about building and improving stable and predictable systems and processes to deliver to customers high-quality products/services on time by engaging everyone in the organization. Combined with this, organizations need to create an environment of respect for people and continuous learning. It's all about people. People create the product or service, drive innovation, and create systems and processes, and with leadership buy-in and accountability to ensure sustainment with this philosophy, employees will be committed to the organization as they learn and grow personally and professionally. Lean is a term that describes a way of thinking about and managing companies as an enterprise. Becoming Lean requires the following: the continual pursuit to identify and eliminate waste; the establishment of efficient flow of both information and process; and an unwavering top-level commitment. The concept of continuous improvement applies to any process in any industry. Based on the contents of The Lean Practitioners Field Book, the purpose of this series is to show, in detail, how any process can be improved utilizing a combination of tasks and people tools and introduces the BASICS Lean® concept. The books are designed for all levels of Lean practitioners and introduces proven tools for analysis and implementation that go beyond the traditional point kaizen event. Each book can be used as a stand-alone volume or used in combination with other titles based on specific needs. Each book is chock-full of case studies and stories from the authors' own experiences in training organizations that have started or are continuing their Lean journey of continuous improvement. Contents include valuable lessons learned and each chapter concludes with questions pertaining to the focus of the chapter. Numerous photographs enrich and illustrate specific tools used in Lean methodology. Implementing Lean: Converting Waste to Profit explores implementation methods, line balancing methods, including baton zone or bumping, and implementing Lean in the office and machine shops. The goal of this book is to introduce the balance of the tools and how to proceed once the analysis is completed. There are many pieces to a Lean implementation and all of them are interconnected. This book walks through the relationships and how the data presented can be leveraged to prepare for the implementation. It also provides suggest solutions for improvements and making recommendations to management to secure their buy-in and approval.


Book
Lean manufacturing : fundamentals, tools, approaches, and Industry 4.0 integration
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ISBN: 1003190332 1003190332 1000730670 Year: 2023 Publisher: Boca Raton, Florida : CRC Press, Taylor & Francis Group,

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"The book offers a comprehensive coverage of topics in lean manufacturing which includes lean elements and tools, performance measures, project selection, integration, along with other related strategies. It ensures a balance between theory and practice of lean manufacturing by including the implementation aspects of lean tools. The book explores insights for Industry 4.0 related to lean concepts and provide details on how they relate. Illustrations and examples depicting Over Equipment Effectiveness analysis and value stream map analysis are included. The book also provides case studies on lean manufacturing covering value stream mapping, project selection, and performance measurement"--


Book
Lean manufacturing : implementation, opportunities and challenges
Authors: --- ---
ISBN: 1536157260 Year: 2019 Publisher: New York : Nova Science Publishers, Inc.,

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